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Evaluation of the valve mechanisms in common brands of bag-valve-mask devices in clinical use

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Bag-Valve-Mask (BVM) Performance Evaluation Report

Project repository: https://github.com/tgh-apil/BVM-Evaluation

Report (Source File): https://hackmd.io/@bag-valve-test/SJGrHmqH_

Data collection: Monday February 4, 2021 at Toronto General Hospital, 200 Elizabeth St, Toronto, ON M5G 2C4

Reports & Revisions:

  • Original report: February 22, 2021.
  • February 28, 2021.
  • March 3, 2021 Incorporating corrections from Carestream related to ISO standard
  • March 8, 2021 Minor edits
  • April 7, 2021 (Current) Abstract Updated; Added clarification about limitations of PEEP valve as a solution: "The addition of a one-way valve or PEEP valve, while blocking the air entrainment via the expiratory port does not necessarily improve the delivered oxygen concentration in practice since the increased inspiratory resistance through the BVM will lead to increasing air entrainment from any leaks in the mask seal and a perfect seal with a facemask is not feasible in most clinical situations."

Kate Kazlovic, Vahid Anwari, Azad Mashari MD, Department of Anesthesia and Pain Management, Toronto General Hospital

Abstract

Background: Bag-valve-mask (BVM) manual resuscitators are critical equipment in acute care, used for short-term manual ventilation and for pre-oxygenation prior to short procedures or endotracheal intubation. Anecdotal clinical experience suggested significant variability in performance during spontaneous ventilation.

Objectives: Based on unexpected finding of highly variable inspiratory resistance in BVMs during testing of another device, we sought to formally evaluate inspiratory resistance and competence of the inspiratory/expiratory control valve during simulated spontaneous negative-pressure inspiration (NPI). Three common models were tested: Ambu Bag Spur II, CAREstream CARE-BVM, and Laerdal LSR.

Methods: Inspiratory flow and associated pressure drops were measured with expiratory ports either open or blocked. If the valve is competent inspiratory resistance should be unaffected by expiratory port obstruction. Testing was consistent with procedures outlined in CSA-Z10651-4-08 (R2018): Lung ventilators — Part 4: Particular requirements for operator-powered resuscitators, section A.4.8 (CSA revision of ISO 10651-4:2002) with the addition of the blocked expiratory port condition that is not included in the standard.

Results: All three samples of the CARE-BVM showed showed consistent and significant increases in inspiratory resistance with expiratory port blocked (pressure drops 7.8 (0.72) cm H2O at 50 L/min). This suggested significant entrainment of air from the expiratory port during NPI. We then measured expiratory port flow during inspiration. At 50 L/min, 43-74% of inspiratory gas was entrained air from the expiratory port. This corresponds to a calculated delivered oxygen fraction of 40-60%. All samples of LSR and Spur II showed anticipated behavior with no effect of expiratory blockage on inspiratory resistance. However, some samples had inspiratory pressure drops up to 10% above the limit of 5 cmH2sub>O prescribed by CSA/ISO.

Conclusion: The performance of CARE-BVM deviates significantly from common clinical expectations. However, the technical standard (ISO/CSA-Z 10651-4-08) applied by regulators does not explicitly mandate competence of the patient valve and requires delivery of only 35% oxygen at a line flow of 15 L/min, with the ability to increase this to 85% with the addition of a reservoir. The CARE-BVM therefore meets the requirements for inspiratory resistance and oxygen provision as explicitly stated in the standard. Performance of BVMs for spontaneously ventilating patients is critically variable across models and is not well defined by current standards. Providers who intend to use BVMs for pre-oxygenation of spontaneously ventilating patients should exercise caution and evaluate the capabilities of the specific device at hand.

Introduction

Bag-valve-mask (BVM) devices are critical pieces in the respiratory support armament of modern health care, providing high concentration oxygen and potentially ventilatory support across a range of acute and intensive care settings. The ingenious combination of valves and reservoir chambers in BVMs allows them to 1) function with or without a pressurized gas source and 2) efficiently provide concentrations of inspired oxygen approaching 100% using low to moderate unpressurized gas flows.

During the COVID-19 pandemic and especially during the acute ventilator shortages of the first wave, the availability and versatility of BVMs led them to become the cornerstone of numerous strategies to provide invasive and non-invasive respiratory support for patients unable to access regular ventilators. The majority of emergency use ventilator initiatives relied on the use of reservoir and valve assemblies from BVMs to greatly simplify the design of emergency ventilators.

We set-out to evaluate the function of the inspiratory-expiratory control valves in three common models of bag-valve-mask (BVM) devices: Ambu Bag Spur II, CAREstream CARE-BVM and Laerdal LSR. This study was motivated by the unexpected finding during testing of another device, that the inspiratory resistance of CAREstream BVMs appeared to change significantly with blockage of the expiratory port.

In addition to providing a means of assessing the valve function of BVMs, the inspiratory flow resistance is clinically relevant in situations were the BVM is used to provide high oxygen concentrations to spontaneously breathing patients. This typically occurs during procedures (for example electroconvulsive therapy) or during management of patients in respiratory distress, where the BVM is often used for pre-oxygenation prior to induction of general anesthesia and endotracheal intubation. Higher inspiratory resistance in such situations can potentially lead to significant reductions in tidal volume and inspiratory flows, especially in patients in respiratory distress with limited ability to generate the negative pressures required to obtain adequate flows. This can be partly mitigated by manually supporting the patient by squeezing the bag during the patients spontaneous inspiratory effort.

The inspiratory resistance of a BVM device is typically quantified as the negative pressure required at the inspiratory port to generate specific flow rates. If the valves in the device are competent these values will be independent of any blockage of the expiratory port (by a PEEP valve for example).

We report bench-top measurements of the inspiratory resistance of three BVM models from different manufacturers with, and without blockage of the expiratory ports, in order to test the competence of the valves. We also measured flow through the expiratory port during continuous inspiratory flows of 25 and 50 L/min for BVMs that showed changes in inspiratory resistance with blockage of the expiratory port.

Procedure

Devices Tested

Three samples of each of the following devices were tested.

  1. Ambu Spur II Adult BVM Disposable Resuscitator (Ambu A/S Copenhagen, Denmark)
    • Sample 1 Lot#: 1000269921
    • Sample 2 Lot#: N/A
    • Sample 3 Lot#: N/A
  2. CAREstream CARE-BVM CS-100-A100-F-Univ Disposable Resuscitator (CAREstream Medical, Oakville, ON - Eastern Canada, Surrey, BC - Western Canada)
    • Sample 1 Lot#: 220070
    • Sample 2 Lot#: 230070
    • Sample 3 Lot#: 140059
  3. Laerdal Silicone Resuscitator (LSR; Laerdal Medical, Toronto, CA)
    • Sample 1 Lot#: 4512
    • Sample 2 Lot#: 3509
    • Sample 3 Lot#: 0915

The Spur II and CARE-BVM devices are disposable models. The Laerdal LSR is a reusable device. For the disposable device three previously unused samples were selected from three different lots. The LSR devices were reprocessed units used clinically at our hospital. Flow and pressure values were measured using FluxMed (R) GrH Respiratory mechanics monitors (MBMed, Buenos Aires, Argentina) (S/N: 2802020022; 28002019032)

Figure 1a Figure 1: Test set-up. Suction was connected directly to the patient port of the BVM device (without a face mask) and titrated to achieved target flow rates of 25 and 50 L/min. The negative pressure required to generate each target flow value was recorded in two conditions: expiratory port open or sealed. The CAREstream devices underwent additional testing with the secondary Flow/Pressure meter at the Expiratory port to quantify entrained flow through the faulty expiratory valves.

Inspiratory flow resistance was measured in accordance with CSA-Z10651-4-08 (R2018): Lung ventilators — Part 4: Particular requirements for operator-powered resuscitators, section A.4.8 (CSA revision of ISO 10651-4:2002). The test set-up is shown in Figure 1. The BVM was mounted on a retort stand attached to a table. The oxygen inflow of the BVM was connected to a standard wall oxygen flow meter connection at 15 L/min. The inspiratory port of the BVM device was connected to the in-line respiratory monitor which was then connected to wall suction.

For each device and test condition (expiratory port open vs. blocked) suction pressure was titrated to achieve flows of approximately 25 and 50 l/min. The pressure and flow values were recorded at 256 Hz sampling rate and averaged over 120 seconds. Inspiratory resistance was calculated by dividing the pressure in cm H2O by the flow in L/min. For the sealed measurements, the expiratory port was fully sealed with polyethylene plastic food wrapping. The respiratory monitor was calibrated prior to the testing of each device and condition.

Results

All results are in format mean(standard deviation or standard error) unless otherwise indicated. Units as follows: flow (L/min), pressure (cm H2O), resistance (cm H2O.min/L).

Figure 2 illustrates the change in the pressure-flow relationship with blockage of the expiratory port. The expected behaviour is for the open and blocked conditions to be identical. The LSR and Spur II models display the expected behaviour while the CARE-BVM shows a significant difference between the two conditions. With leak flow through the expiratory port blocked the CARE-BVM also has the highest inspiratory resistance of the three models tested. With the expiratory port open however, the CARE-BVM had the lowest inspiratory resistance while all 3 samples of the Laerdal LSR and 1 of the 3 Ambu Spur II devices exceeded (by a maximum of 10%) the inspiratory pressure drop limit of 5 cm H2O mandated by the ISO standard.

Table 1 presents the measured inspiratory flows and corresponding inspiratory pressures with the expiratory ports open and blocked, averaged across all 3 samples of each BVM model. Results are separated by target inspiratory flow rate (25 or 50 L/min). The absolute and percentage change in resistance with blockage of the expiratory port are presented in the right-most columns and in figure 3. The expected values is 0, that is blockage of the expiratory port should have no effect on the inspiratory flow resistance. While the Spur II and LSR devices behaved as expected the CARE-BVM devices showed an average resistance increase of over 300% at 25 L/min and almost 200% at 50 L/min. This behaviour was consistent in all three samples of the CARE-BVM tested. Results for individual samples are presented in Supplemental Table 1.

Figure 2. Pressure drop vs. inspiratory flow with expiratory ports open or blocked

Figure 2 Figure 2. Pressure drop vs. inspiratory flow with expiratory ports open (dotted lines) or blocked (solid lines) in 3 models of BVM devices. Each colour represents a different model. The expected behaviour is for the two lines of each colour to be identical as they are for the LSR and Spur II models (that is, the state of the expiratory port should have no influence on the inspiratory resistance). The CARE-BVM device shows a marked effect or expiratory port closure.

Table 1. Inspiratory flow resistance change with blockage of the BVM expiratory port.

Table 1 Table 1. Inspiratory flow resistance chance with blockage of the BVM expiratory port. Results by model and target flow.

Figure 3. Percent change in inspiratory resistance with blockage expiratory port.

Figure 3 Figure 3. Percent change in inspiratory resistance with of blockage expiratory port in 3 models of BVM devices at 25 and 50 l/min of simulated inspiratory flow. The expected value is 0 (that is, the state of the expiratory port should have no influence on the inspiratory resistance). The CARE-BVM device shows a marked effect or expiratory port closure.

The above results suggest a failure of the expiratory valve in the CARE-BVM. To verify this we repeated the experiment in the CARE-BVM devices with a second flow meter at the expiratory port in order to measure any leak flow through the expiratory port during continuous simulated inspiration. The results are shown in Table 2. Separated for 25 L/min and 50 L/min target inspiratory flows. Across the 3 samples, leak flow through the expiratory port accounted for 43-73% of the inspiratory flow.

Table 2 Table 2. Entrainment of outside air during inspiration via leaking expiratory port in CARE-BVM devices. Results shown for each of the 3 samples at target inspiratory flows of 25 and 50 L/min.

Complete test data available at the project repository.

Discussion

Our testing revealed consistent and significant failure of CARE-BVM devices consisting primarily of large leaks via the expiratory port with the likely consequence of dramatically lowering the oxygen concentration provided to patients. In addition the CARE-BVM devices had markedly higher inspiratory resistance (when expiratory leak was blocked) than the other models at 50 L/min.

Our testing also revealed inspiratory pressure drops exceeding 5 cm H2O in all samples of LSR [Range 5.2-5.5 cm H2O] and 1 of 3 samples of Spur II [5.5 cm H2O] devices tested.

In addition to providing short term, manual positive-pressure ventilation, bag-valve-mask devices are frequently used to deliver high concentrations of oxygen in order pre-oxygenate patients prior to procedures that induce transient apnea, such as electroconvulsive therapy or endotracheal intubation outside of the operating room. In these situations, patients are often breathing spontaneously with no manual positive-pressure generated by the provider.

The international technical standard for BVM performance reference by most regulatory agencies is ISO 10651-4-08: Lung ventilators — Part 4: Particular requirements for operator-powered resuscitators. In the US this standard supplanted the American Society for Testing and Materials standard ASTM F920-93(1999): Specification for Minimum Performance and Safety Requirements for Resuscitators Intended for Use With Humans in 2007. The current version of the standard from 2008 (reaffirmed by the Canadian Standards Association in 2018) has three features that render it inadequate for ensuring effectiveness of the device for pre-oxygenation of spontaneously ventilating patients. First neither the stated requirements nor the test procedures outlined in the standard ensure the competence of the expiratory valve during negative pressure inspiration. Second, the device is only required to deliver 35% oxygen with a supplemental oxygen flow of 15 l/min or less, with the possibility of providing 85% oxygen with the use of "an attachment" (i.e. the reservoir bag)[Clause 6.1]. While the standard indicates acceptable upper bounds for inspiratory and expiratory resistance, it does not explicitly state that these values should be maintained while delivering >35% oxygen. As a results the CARE-BVM device's pressure drop of 7.8(0.72) cm H2O in the presence of a PEEP valve (that would effectively block the inspiratory leak through the expiratory port) is not a clear breach of the standard.

Entrainment of air from the expiratory port of BVMs during spontaneous inspiration has been documented previously[1-4] but is not widely recognized by many health care providers in part due to the fact that many manufacturers voluntarily exceed the ISO standard to ensure adequate function for spontaneously breathing patients. The addition of a one-way valve or PEEP valve, while blocking the air entrainment via the expiratory port does not necessarily improve the delivered oxygen concentration in practice since the increased inspiratory resistance through the BVM will lead to increasing air entrainment from any leaks in the mask seal and a perfect seal with a facemask is not feasible in most clinical situations.

Our testing is limited by the sample size. Also we did not explicitly test leak flow through the expiratory port of the LSR and Spur II since their stable inspiratory resistance despite blockage of the expiratory port did not raise any suspicion of a leak. In addition the geometry of these devices made it very challenging to directly measure expiratory valve leak flow with our set-up.

Conclusion

The current international technical standard used by health regulators in Canada, US and Europe does not ensure the effectiveness of these devices for pre-oxygenation of spontaneously ventilating patients. Specifically it does not require adequate oxygen delivery in the absence of attachments or prevent excessive inspiratory resistance at oxygen concentrations above 35%.

While some marketed devices exceed ISO requirements and are clinically acceptable for pre-oxygenation, care providers and institutions should assess these on a case by case basis. Regulatory approval conditional on satisfaction of requirements as set out by ISO 10651-4-08 does not guarantee adequate clinical performance for this use case.

References

  1. Nimmagadda U, Salem MR, Joseph NJ, Lopez G, Megally M, Lang DJ, Wafai Y. Efficacy of preoxygenation with tidal volume breathing. Comparison of breathing systems. Anesthesiology. 2000 Sep;93(3):693–8.
  2. Mills PJ, Baptiste J, Preston J, Barnas GM. Manual resuscitators and spontaneous ventilation--an evaluation. Crit Care Med. 1991 Nov;19(11):1425–31.
  3. Driver BE, Klein LR, Carlson K, Harrington J, Reardon RF, Prekker ME. Preoxygenation With Flush Rate Oxygen: Comparing the Nonrebreather Mask With the Bag-Valve Mask. Ann Emerg Med. 2018 Mar;71(3):381–6.
  4. Dorsch JA, Dorsch SE. 10 - Manual Resuscitators. In: Understanding Anesthesia Equipment. 5th edition. Philadelphia: Lippincott Williams & Wilkins; 2007.

Supplementary Data

Table S1: Inspiratory flow resistance by individual BVM samples

Table S1 Supplementary Table 1a. Inspiratory flow resistance change with blockage of the BVM expiratory port. Results for individual samples.

Set-up

Figure S1 Figure S1. Inspiratory Resistance Set-up

Figure S2a Figure S2b Figure S2C Figure S2. Set-up for measuring expiratory leak flow in CARE-BVM devices

CARE-BVM Performance Test

Video: CARE-BVM reservoir bag not deflating despite nearly 50 L/min of suction flow at the inspiratory port and only 15 L/min of oxygen line flow

Authors

Azad Mashari MD FRCPC Assistant Professor, Department of Anesthesia and Pain Medicine, University of Toronto; Staff Anesthesiologist and Director of Lynn and Arnold Irwin Advanced Perioperative Imaging Lab, Department of Anesthesiology and Pain Management, Toronto General Hospital, University Health Network, Toronto, ON

Vahid Anwari, MRT(R), MSc Student, Rehabilitation Science Institute, University of Toronto; Research Assistant, Lynn and Arnold Irwin Advanced Perioperative Imaging Lab, Toronto General Hospital, University Health Network, Toronto, ON

Kate Kazlovich, PhD Candidate, Institute of Biomaterials and Biomedical Engineering, University of Toronto; Research Assistant, Lynn and Arnold Irwin Advanced Perioperative Imaging Lab, Toronto General Hospital, University Health Network, Toronto, ON

Competing Interests

None.

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Evaluation of the valve mechanisms in common brands of bag-valve-mask devices in clinical use

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