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Excalibot: The Ultimate Sword Forging Robot

Welcome to the README file for Excalibot, your state-of-the-art robot designed for crafting high-quality swords with precision and ease. This document provides an overview of Excalibot's features, installation instructions, and usage guidelines.

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Features

  • Precision Forging: Excalibot uses advanced sensors and algorithms to ensure each sword is crafted to perfection.
  • Automated Tempering: The robot manages the tempering process with exact temperature controls.
  • Customizable Designs: Users can input custom sword designs and Excalibot will handle the rest.
  • User-Friendly Interface: Equipped with a touch screen and intuitive software for easy operation.
  • Durability: Built with high-quality materials for long-lasting performance and reliability.

Project Proposal

Project Proposal Industrial Robotics

We wish to incorporate 2 robots to work together collaboratively on a product inspection and manipulation task in a sword forging application. The first robot, ABB IRB 1300, will pick up a cold sword and present it to an external coil induction heating machine using a gripper. The second robot, UR5, will have 2 cameras on its tool head. The first is a thermal camera that will check when the sword has been heated to the correct temperature. The second camera is a 3D scanner that will check for defects after the first robot has quenched the sword. The IRB 1300 will then place the cooled sword on a table. Safety features such as fencing, light curtains and e-stops will be considered in the system design.

We are using the IRB 1300 by ABB. We chose this robot as it has a 10kg payload and around a 1m reach. The payload capacity will allow enough leeway for a gripper and the weight of the sword to be moved around easily, we have to consider that the sword's weight will be offset from the end effector. The 1m reach will be enough to easily manipulate and move the sword around when going in and out the forge.

We will choose the UR5 as it has a reach of 850mm which will be enough to inspect up and down the sword. The UR5 also has a payload 5kg which should be enough to attach to camera sensors on a revolving tool for inspection.

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Installation

Follow these steps to install Excalibot:

  1. Unbox Excalibot: Carefully remove all components from the packaging.
  2. Assemble the Parts: Follow the assembly guide included in the box to put together the robot.
  3. Connect to Power: Plug Excalibot into a power source using the provided power cord.
  4. Install Software: Download the latest software from Excalibot's website and install it on your computer.
  5. Calibrate: Follow the on-screen instructions to calibrate Excalibot for optimal performance.

Usage

  1. Power On: Turn on Excalibot using the power button located on the front panel.
  2. Select Design: Choose a sword design from the preloaded templates or upload a custom design.
  3. Prepare Materials: Load the raw materials into the designated compartments.
  4. Start Forging: Press the "Start" button to begin the forging process.
  5. Monitor Progress: Use the touch screen to monitor the progress and make adjustments as needed.

Maintenance

  • Regular Cleaning: Keep Excalibot clean by wiping down the surfaces and removing any debris.
  • Check for Wear: Regularly inspect moving parts and replace any worn components.
  • Software Updates: Ensure that Excalibot’s software is up to date by checking for updates periodically.

Troubleshooting

  • Issue: Excalibot won’t power on. Solution: Check the power connection and ensure the power button is fully engaged.
  • Issue: The sword design is not loading. Solution: Verify that the design file is in the correct format and re-upload if necessary.
  • Issue: Inconsistent sword quality. Solution: Calibrate Excalibot again and ensure the materials are correctly loaded.

Support

For additional help, please contact our support team:

License

Excalibot is licensed under the Excalibot License Agreement. By using this product, you agree to the terms and conditions outlined in the agreement.

Acknowledgments

We would like to thank our development team and partners for their hard work and dedication in bringing Excalibot to life.

Happy forging!

  • The Excalibot Team

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